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| TOW TO TOP PRODUCTION PROCESS |
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| Majorities |
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The data exposed in this pamphlet is orientative, since in the
world-wide market there is great variety of machinery marks for the breakage of
the cable (TOW) and his conversion to TOPS; to which we have to add the
influence of the environmental conditions of the work rooms (humidity and
temperature).
The properties of the DRYTEX® Acrylic Fibermainly recommend
their use like alternative to the wool in the clothing field and the one of the
textiles for the home. Between these properties it's possible to mention the
high voluminosidad with warm tact similar to the one of the wool,It's excellent
resilience, its low density and the being an antiallergic product.
The Structure of the DRYTEX® Acrylic Fiber allows
that it can retain, in a room temperature, a latent or potential shrinking
(memory) also Called METASTABLE State; which is obtain by previous
regulations in the machines breakers (Seydel, Tematex, etc.) in order to obtain
threads of high volume called "High Bulk" (HB).
It's convenient to indicate that the capacity or shrinking
memory CAN BE LOST when an excessive enlargement is applied to too high
temperatures. The most important repercussion in the industry consists of which
irregularities of the molecular structure due to the VARIATIONS Of the
enlargement and the TEMPERATURE, lead to differences in the speed of dye and
the level of absorption of colorants.
Also regular threads N are obtained (timid or fixed) varying the conditions of
work for, mainly, textiles of summer, tapestry, etc.
The following ones are general considerations for the DRYTEX® Acrylic
Fiber.
A)The optimal atmospheric conditions to work
the TOW are: of 20 to 22° C of temperature and 60 to 65% relative humidity
atmosphere, constants.
B) The Type T-21 is for being
worked in machines breakers of traction and heat as SEYDEL, TEMATEX, 3-TO,
COGNETEX, SCHLUMBERGER, etc.
C) The material, before being transformed, have
to prepared in the work place for at least 12 hours, since it can be much
difference between the temperature of the warehouse and the work place. It is
enough with taking of a cover to the bale.
D) The conversion of the TOW takes us to obtain
TOPS of different characteristics according to the wished final article. The
More frequently used are:
T-51 (100% fiber "N", fixed
nonshrinkable),
T-52 (100 % fiber "S" not
fixed or shrinkable).
T-53 (HB with shrinking of the
spinning between 18 and 20%, to the result of a mixture of 60% of fibers "N"
and 40% of fibers "S"),
T-54 (PARACAS, 60% fibers "S"
and 40% fibers "N", with equal shrinking that the T-53 but
with smaller volume, originated in the mixture of inverted proportions).
T-55 (CHAVIN,55% fibers "N"
6.7 dtex. and 45% fibers "S" 11,0 dtex.)
T-56 ("HB ESPECIAL",mixes of
70% fibers "N" and 30% fibers "S" for heavy
titles, basically for carpets)
E)In spinnings HB, after the
development of the shrinking and the dye bath, the resistance and the
elongation diminish considerably because it is very important to control these
values, modifying the assigned alfa torcion constant,if it's necessary.
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