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The DRYTEX® Production Process
DRYTEX® Production Graphic
Tow To Top Production Process
Advantages Of The Dry Spun Technology
DRYTEX® Dry Spinning Versus Wet Diagram
Our DRYTEX® Products
Uses of the DRYTEX® ACRYLIC FIBER
Properties of the DRYTEX® ACRYLIC FIBER

 
   
TOW TO TOP PRODUCTION PROCESS  

Possible problems in the Processing of Breakage, causes and solutions Return >>

PROBLEM CAUSE SOLUTION
Formation of tangles around the pressure roller Bad rollers, with corrugation and furrows, cut. To change rollers
  Too high enlargement for the respective zone of breakage To lower the enlargement
Audible blows in the main zones of breakage Too low pressure of the Polyurethane rollers To increase pressure of the cylinders (to fit wings indications of the machinery manufacturers)
  Too much amount of material in the main zones of breakage To choose the greater pretension. ATTENTION: The enlargement between plates heating engineers and the speed of entrance must be constant, if they cannot occur diferences in the shrinking, can be found . Corrections can be made by changing the plates temperature.
  Covering of the rollers is hollow due to the wearing down To change rollers
Long breakage in groups or breakage Too low pressure of the Rubber rollers, jebe (Polyurethane) To increase the cylinders pressure ( fit to the indications of the machinery manufacturers)
  Covering of the rollers worn away, too thin or hollow To change rollers
  Smooth inferior cylinder, layer of worn away ceramics To change rollers
Insufficient shrinking Mistaken temperature of plates To change temperature of plates
  Mistaken enlargement between plates To change the enlargement between plates
  Defect in the indication of the temperature or the heater. Indication does not correspond to the effective temperature To repair defect
  Defective Cooling Device Repair and clean if it were necessary
  Heating Plates do not close correctly To review the closing of plates
Shrinking too much hard Mistaken temperature of heating Plates To change temperature of plates
  Estiraje mistaken between heating Plates To change the estiraje between plate
  Defect in the indication of temperature of heating Plates or in the heater To repair the defect
Impossible to control the shrinking heater do not close correctly To review the closing of plates
Too much volatile fiber Feeding of the tape is rough, for that reason there are damages in filaments To repair the defect
  Too high pressure of the rollers To lower the pressure of the cylinder
  Covering of the rollers too thin, worn away or hollow To change the pressure rollers
  Too smooth inferior cylinder, layer of worn away ceramics To change cylinders

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